Compressor Motor Overhaul for a Food Manufacturer in Wigan
Compressor Motor Overhaul for a Food Manufacturer in Wigan
At Airmass Limited, we recently carried out a compressor motor overhaul for a food manufacturer in Wigan. The client, a key player in the industry, relies on compressed air for critical processes, including packaging, pneumatic control systems, and food processing equipment. When their compressor motor began showing signs of failure, they contacted us for a fast and effective solution to minimise downtime and maintain production efficiency.
The Problem: A Failing Compressor Motor
The customer reported an unusual noise in their rotary screw compressor. On inspection, we suspected;
• Worn bearings, causing increased vibration and noise.
• Electrical insulation degradation, leading to overheating.
• Contaminant buildup, reducing efficiency and airflow.
With food production depending on a clean and reliable air supply, a complete motor overhaul was the best solution.
Our Overhaul Process
We carried out a full strip-down and rebuild of the compressor motor, following a structured process to ensure long-term reliability:
1. Motor Disassembly & Cleaning – We removed the motor and carefully disassembled it, inspecting each component for wear and contamination.
2. Bearing Replacement – Worn bearings were replaced
3. Electrical Testing & Rewinding – The windings were tested for insulation resistance and, where necessary, rewound to restore performance.
4. Lubrication & Seal Replacement – Fresh lubrication and new seals were installed to enhance longevity.
5. Reassembly & Testing – The motor was rebuilt and put through rigorous testing to confirm efficiency, reliability, and compliance with food industry standards.
The Result: A Reliable & Efficient System
After the overhaul, the compressor was reinstalled and tested under load. The results were immediate:
✅ Reduced energy consumption – The restored efficiency lowered running costs.
✅ Improved reliability – No more overheating or unexpected shutdowns.
✅ Quieter operation – Replacing bearings and rebalancing the motor eliminated excess noise.
The food manufacturer now has a dependable compressed air supply that meets their strict operational and hygiene requirements.
Need a Compressor Overhaul? Contact Airmass!
If your compressor motor is underperforming, don’t wait for a breakdown. Airmass Limited provides expert overhauls, servicing, and repairs for all industries, including food production. Contact us today to discuss how we can keep your compressed air system running smoothly and efficiently.